Category: Solid Waste Pyrolysis Plant

Pyrolysis is the process by which materials are decomposed using heat in an inert environment. It is an irreversible process that alters the chemical composition of materials leaving them enriched with carbon. The Beston tyre pyrolysis plant is a technologically advanced machine that incorporates green technology to produce oil from rubber, plastics, tyres, and waste products. The primary by-products that are produced by the machine are carbon black and pyrolysis oil, which can bring you great profits. That’s why tyre recycling machines South Africa is a very promising business.

Components of A Tyre Pyrolysis Plant

1. Reactor- The reactor is the chamber in which the pyrolysis process occurs.

2.Condenser- The condenser is used to freeze the waste gases produced by the plant during operation.

3. Casing- The casing is an insulator which shields the pyrolysis plant against heat losses.

4. Manifold- The manifold sorts heavy and light particles before they are released into the condenser.

5. Oil Residue Tank- The tank is used to house the pyrolysis oil that comes out of the condenser.

6. Hydroseal- The hydro-seal is used to remove impurities and purify gases that are not flammable.

Cost Analysis of Pyrolysis Plant

Besides the uncountable benefits that come with the pyrolysis plant, it is essential to understand the factors that determine the cost of the plant. The factors include:

1. Nature of the Pyrolysis Process

The procedure employed by a particular pyrolysis plant will determine its cost. Pyrolysis plants that have capabilities to recycle more waste products cost more than those that can reuse a few waste products. A pyrolysis plant that can recycle tyres, plastics, and rubber.

2. Level of Technology

Pyrolysis plants which employ highly advanced technologies cost more than those that utilize simple technology. Advanced technology helps in minimizing the amounts of environmental pollutants that are released by the pyrolysis plants. Plants that can generate more green energy cost more because more capital is invested in developing and designing them.

3. Output Capacity

The processing output of the pyrolysis plant also affects its cost. Beston waste tyre pyrolysis plant can process 6 to 24 tons of raw materials each day.

4.Nature of the Reactor

Pyrolysis reactor is highly-automated and it costs most. The reactor is the heart of the pyrolysis plant, and it heavily determines the value of the plant.

End Products of Tyre Pyrolysis Plant

1. Fuel Oil- Used to process diesel for vehicles and can be sold as fuel.

2. Carbon Black- Used to make grinding and briquetting equipment.

3. Steel Wires- These are obtained from waste tyres and are used to make steel wires which can be sold directly.

Advantages of the Beston Tyre Pyrolysis Plant in South Africa

1. Subsidized Operation Cost- The tyre pyrolysis plant produces combustible gases that make the system self-sufficient. The exhaust gases produced during pyrolysis can be used to heat the reactor making the plant effective and efficient.

2. Convenient Operation and Maintenance- The tyre pyrolysis plant is highly automated and can be run by very few operators. Automation makes the plant more comfortable to operate than manual systems. All in all, Beston will help to reduce your waste recycling plant cost.

3. Creation of Employment- The pyrolysis plant creates employment for many people in South Africa. Workers are needed to load the tyres in the reactors, to maintain the plant in a clean state, and to monitor the various processes of the machine.

4. Effective Security Systems- The tyre pyrolysis plant from Beston is equipped with automated security such as pressure and temperature sensors which notify the operators of any potential dangers before they occur.

5. Minimization of Pollution- The plants are eco-friendly, and they help in conserving the environment.

Precautions When Working With Pyrolysis Plants

1. Workers should put on their safety gears to minimize injuries.

2. Only trained and qualified personnel should operate the plant.

3. Environmental friendly measures should be adopted to mitigate environmental pollution.

4. Regular maintenance activities should be done to the plant to maintain its performance efficiency.

5. Waste gases should not be released into the environment without proper treatment.

Pyrolysis plants are essential in mitigating environmental pollution and at the same time create sources of revenue. Therefore, the benefits of Beston tyre pyrolysis plant in South Africa cannot be underestimated. If you are interested, welcome to contact BESTON now!

Pyrolysis is a process that involves taking care of waste materials that are occupying a lot of space. There is a large number of tires thrown away every day which piles up wasting space. Tire pyrolysis can help get rid of these useless tires. In the process, the tire is broken down into carbon. There are many processes that require carbon as raw materials. Carbon can also act as a source of energy. Hence the process is a recycling process that gives back something to society.

Tire pyrolysis is a process that does not involve oxygen. The reaction is called a reduction reaction, and the process is endothermic. In the process, the tire is shredded into pieces. The resulting products are carbon, steel, and gaseous oil. Today, let’s see together what the pyrolysis process is and the tyre pyrolysis plant cost.

Process of tire pyrolysis

Since the process turns wastage into something useful, it is said to be a green process. At first, put the tires in the reactor. There are some machines with an automatic feeder system. Once fed rotate the reactor clockwise. The rotation should be 0.4-0.8r/min.

After this, the door is sealed tightly to make sure there is no passage of gas. Now the heat is applied to the reactor by using gas, coal, wood or other combustible materials. At 250-degree Celsius oil forms in the reactor. Remember Charcoal machine reaction involved oxygen, but the pyrolysis process involves no gas. So, there two are different processes.

Inside the reactor, oil is in a gaseous form. The gas flows through a chamber where it condenses to form the liquid oil. The quantity of oil from this process depends on the condense. A good condenser can collect more oil in the chamber.

The leftover gas reaches the fuels chamber. Here the gas is used to burn as fuel so saving fuel in the process of pyrolysis.

When the process is complete carbon settles at the bottom of the reactor. After the temperature falls to 40 degrees, it is possible to collect carbon from the reactor. More about the waste tyre to fuel oil plant here.

What is the product of tire pyrolysis?

Generally, tire pyrolysis can yield the following products (according to the official statistics from Beston Machinery Company):
8% combustible gas
12% steel wire
35% black carbon
45% Fuel oil

You must keep in mind that different raw materials in the pyrolysis process result in different products.

What are the raw materials for pyrolysis?

The process can be used to remove the unwanted tire from the surroundings. But the process can also be used with other raw materials like plastic, rubber, medical waste, oil sludge. What is interesting about the process is that all these are waste materials that need to be removed from the environment. However, if you are planning to use any other raw material than tire you must conduct a small research on the material first. It is because when different materials are used in the pyrolysis process, there are different results. So, you need to know what you will be the product of pyrolysis to put them into good use.

Tyre Recycling Plant Project Cost

Tire pyrolysis is a green process, and it can cost a lot more than the charcoal machine which is only installed with a furnace. The tire recycling plant price is usually from $55000 to $80000. Since there is the efficiency of each chamber involved in the process, there are a lot of things you need to consider before getting a machine.

Before you buy a tire pyrolysis machine you need to check the compartments, the materials they are made off. What is the percentage of the product they can yield? The percentage may vary from the reactor and the condenser they use in the machine. Remember maximum yield can bring out more profit by using tire pyrolysis. So, choose your machine wisely.

Tire pyrolysis is a good way to produce carbon because the raw materials needed for the production is available in a large sum. It removes unwanted tires from the society making it clean and environment-friendly. Can you imagine how harmfully it would affect the environment if the tires left were burnt for no use? Also, it produces fuel like carbon, oil and other gases which we need more. It is due to this reason that tire pyrolysis is said to be a green environment process.

Take a look at the world today and you may notice our modern society is running on wheels, or more importantly, tyres. The tyres that make our society mobile are actually a major part of the planets waste production and a potential hazard to the environment.

But, with the right treatment and repurposing, old tyres can actually be a boon. In the following article we will look at why old tyres can be a problem and how a quality tyre pyrolysis plant is a perfect solution.

Close to 300 million tyres are discarded each year and the as much as 20% of these will end up in a landfill or discarded in other unhealthy ways. Many tyres are choking up ponds, waterways or collecting vegetation along the side of the road or in private property.

When tyres are not properly cared for, they can begin to have a bad effect on the environment. Mounds of discarded tyres are a breeding ground for voracious rats and mosquitoes to launch their infestations. Malaria, dengue, rabies and a host of other health problems can come from these pests living close to human environments.

In addition to increasing the vermin population, old stacks of tyres festering in the sunlight and rain will begin to leach toxins and contaminants. These are soaked up by the groundwater and soil and eventually make their way to the rivers and oceans where marine life is also threatened. Tyres that are burned emit more toxins into the air, ground, and water. Two toxic heavy metals arsenic and lead are especially dangerous to waterways and aquatic life. That’s why getting a quality tyre recycling machine for sale is necessary.

So what is the solution to the serious strain these discarded tyres place on the environment? AS it turns out, tyres are a source of valuable materials and compounds that have extensive application in our practical society.

Pyrolysis  is a Popular Solution to Tyre Pollution

Pyrolysis is the process by which old tyres can be transformed into something more useful. Pyrolysis comes from the Latin terms “pyro” meaning fire and “lysis” meaning change and refers to the decomposition of tyres in an oxygen-free environment. Old tyres from cars, buses, trucks and other vehicles can be processed and chopped into small chips. These waste products have a high calorific value which is on par with that of crude oil, making them a valuable source of fuel.

Pyrolysis Process

Scrap tyres can be fed into the pyrolysis machine where they will be heated to high temperatures with no oxygen, this produces the important chemical reactions that change the tyres into more useful products. In the high heats, the rubber polymers are evaporated and extracted from the reactor. These can be condensed into an oily liquid called bio or pyrolysis oil. Those that are not able to be condensed become a gas that is also a potential fuel source. About 40% of the tyre is made of metal and other salvageable minerals, these can be extracted in solid from before the tyres are chopped up.

In Conclusion

The pyrolysis machine is a popular investment because it can change a dire problem and threat to the environment into a useful and eco-friendly source of fuel and other important products. If you want to know more about the tyre recycling machine price, please contact Beston Machinery.

Investing in a pyrolysis plant can be an expensive endeavor. It depends on the size of the plant, and how many tyres you have to process. You may not realize how expensive these can be, but there are multiple components that make all of this possible. You may find yourself looking at pyrolysis machines at first, just to get started. However, if you can create a solid business plan where you can connect with buyers that will be looking for carbon black and biofuel, you won’t have to worry about the initial cost. What you want to do initially is create a cost analysis for the waste recycling line, and that will help you alleviate any fears that you have about investing into this type of business model.

Why Would Someone Want To Go In This Direction For Their Business?

The main reason that people proceed toward owning a waste tyre recycling plant is that they have an ample supply of rubber tyres. These could be coming in regularly because they have a municipal solid waste company, or they may be the owner of, or may be responsible for, a waste Tyre landfill. In either case, having this constant supply of the tyres that you can process is key to the success of this type of business. If you invest in a large tire pyrolysis plant, you will always know that you will be able to run this business, seven days a week, constantly making profits.

Analyze How Many People You Can Sell The Byproducts To

Another analysis that you need to do is you need to find out who will buy the carbon black from you, as well as the pyrolysis oil. If you can line up 10 or more potential clients, or people that will sign a contract with you and purchase a certain amount from you every week, then you will know what to expect in regard to revenue. By doing this in advance, this can be added to your cost analysis. You could actually see at what point your investment will be paid off in the future based upon these numbers. It’s a great way to not only alleviate your own stress about making such a large investment but also give you the hope of a large amount of money that you will be making once everything is paid off.

Where Should You Obtain One Of These Tyre Recycling Plants?

Tyre recycling plants can be obtained from many different countries. It is recommended that you get estimates from as many businesses as possible. You may notice that the ones that are in China tend to be the most inexpensive. If you can get one from there, or perhaps a satellite manufacturing plant in your country from one of these businesses, this is where you will likely save the most money.

After you have done your analysis, and you are ready to make your purchase, you should feel confident about this decision. As long as you have a constant supply of rubber tyres to use, and you have buyers for the byproducts of the tyre oil plant, you have nothing to worry about. This could be the best business venture you have done in quite some time by doing nothing more than investing in technology that can convert waste tyres into profitable products to sell.

One of the easiest ways to generate revenue is by using a pyrolysis plant. If you have never used one before, or if you don’t know what it does, it is a very unique system by which solid waste can be converted into marketable fuels. It can use different types of materials including plastic, deciduous materials, and also rubber from tires that are discarded every day. There are literally billions of tires around the world that are sitting in landfills that could be converted into charcoal and fuel that can be burned by people in different countries. This is a brief overview of a solid waste pyrolysis plant and how you will be able to start making money with this unique product.

An Overview Of How A Pyrolysis Plant Operates

A pyrolysis oil plant operates primarily from the pyrolysis reactor. This is where the materials will be placed. This is a chamber, one that can be heated up to extreme temperatures where chemical processes will break down the materials inside. The reason they will not burn is that combustion requires three elements. This includes the fuel, heat, and oxygen. By removing the air from the chamber, this forces the materials inside to break down into different components, of which you will get charcoal and burnable fuel.

How Can This Be Profitable For You?

This can be very profitable for your business if you have constant access to solid waste products like rubber and plastic. If you have a farm where you are harvesting different materials that have shells, or if you are in the lumber industry, this might be the perfect addition to your business. Instead of paying someone to take these materials away so they can be buried, you can use them with your pyrolysis plants. They are able to process many different types of solid waste, most of which can be sold to individuals and companies that are looking for these types of products. Get the pyrolysis plant price list today.

Is This Something That Everyone Can Use?

This is certainly a product that everyone can learn to use. If you have access to large quantities of these materials, then you will do just fine. You simply need to keep it running as long as possible every day, producing the solid and liquid fuels that it will produce. It’s also important to start advertising these products, or connect with people that can purchase them from you wholesale. Once you have buyers lined up, it’s just a matter of producing as much of this fuel as possible so that you can profit from the solid waste you are collecting.

A solid waste pyrolysis plant could be one of the top investments that you will ever spend money on. It may also become one of your most profitable ideas: https://kingtigergroup.com/municipal-solid-waste-pyrolysis-plant/. By using the technology involved with a pyrolysis plant, and the materials that you have available, you can start to make money with this pyrolysis plant the first month that you own it. If you are ready to get started with this industry, and produce fuel that can be sold from your solid waste, start looking at estimates for pyrolysis plants today.